Basic Approach

“Sigma” means standard deviation and therefore Six Sigma means six standard deviations.

Master Black Belt

Black Belt recognized and selected by management in companies or plant as he/she has superior knowledge of Six Sigma Methodology
Showing posts with label Intro. Show all posts
Showing posts with label Intro. Show all posts

Sunday

Definition of Six Sigma

Posted by Wan Naza at 3:27 AM 2 comments
There is a saying with regards to quality that if it is not 100%, then the quality of the product or service is bad. Six Sigma is a set of practices which tries to achieve just that, near perfection in Quality. If I would tell you that the Quality standards as per Six Sigma standards is 99.99998%, you would infer directly that it is almost near perfection. And that 99.99998% translates to 3.4 Defects per Million opportunities, which means 3.4 errors for one million transactions. That is a huge representative for perfection.

Some myth-busters about Six Sigma

•Six Sigma is very subjective in its approach - It is completely the inverse of it. Six Sigma is fuelled by data all the way with very little room for text. Even the performance improvement measures which Six Sigma advocates through its DMAIC model is data-driven.


•Six Sigma can only measure quality only- Though Six Sigma is set of quality practices, the practices are developed and targeted in such a way that a quantitative metric could also be measured very easily. The Six Sigma process does not stop with measurement of data. It goes some more steps ahead and analysis is performed, improvement measures are suggested and then the improvement measures-driven data is measured. All these steps come together to reengineer a process to ensure that the objectives of the business are always met.


•One can only improve on existing processes with Six Sigma - If one had to define Six Sigma in industry terms, it would be something like this "It is a set of practices which reengineers processes to ensure that customer satisfaction levels are met always. In case, process does not existed, process can be engineered to ensure that customer satisfaction levels are met." Essentially, the DMADV model of Six Sigma allows you to design and validate new processes which could be possible factors to impact customer satisfaction.


•Six Sigma is all about Green Belt/Black Belt/Yellow Belt - It is exactly the opposite. Green/Black/Yellow belt certified professionals who are trained in Six Sigma. But the success of a Six Sigma process improvement measure can be successful only due to two factors - The strength of the process and the ability and the cooperation of the employees to execute the project.
Six Sigma with its tools and statistical controls has become a synonymous name with companies who wish to establish strong business processes which will deliver results with the minimum variations. Though, it initially started of being a set of practices for the manufacturing sector, it is catching up speed in other industries as well.

Basic Approach

Posted by Wan Naza at 2:27 AM 1 comments

Saturday

Six Sigma levels

Posted by Wan Naza at 12:13 AM 0 comments
“Sigma” means standard deviation and therefore Six Sigma means six standard deviations.

Sigma Level Defects per Million Defects as Percent

One Sigma 690,000.0 69.0000%
Two Sigma 308,000.0 30.8000%
Three Sigma 66,800.0 6.6800%
Four Sigma 6,210.0 0.6210%
Five Sigma 230.0 0.0230%
Six Sigma 3.4 0.0003%


The objective of Six Sigma is only 3.4 defects (or errors) out of every million defect opportunities. This translates into 99.99966% perfection.

Sunday

Six Sima Intro

Posted by Wan Naza at 4:23 PM 0 comments

Six Sigma (6) is a business-driven, multi-faceted approach to process improvement, reduced costs, and increased profits. With a fundamental principle to improve customer satisfaction by reducing defects, its ultimate performance target is virtually defect-free processes and products (3.4 or fewer defective parts per million (ppm)). The Six Sigma methodology, consisting of the steps "Define - Measure - Analyze - Improve - Control," is the roadmap to achieving this goal. Within this improvement framework, it is the responsibility of the improvement team to identify the process, the definition of defect, and the corresponding measurements. This degree of flexibility enables the Six Sigma method, along with its toolkit, to easily integrate with existing models of software process implementation.

Six Sigma originated at Motorola in the early 1980s in response to a CEO-driven challenge to achieve tenfold reduction in product-failure levels in five years. Meeting this challenge required swift and accurate root-cause analysis and correction. In the mid-1990s, Motorola divulged the details of their quality improvement framework, which has since been adopted by several large manufacturing companies.

Thursday

Six Sigma

Posted by Wan Naza at 3:23 AM 0 comments
Six Sigma is a system of practices originally developed by Motorola to systematically improve processes by eliminating defects. Defects are defined as units that are not members of the intended population. Since it was originally developed, Six Sigma has become an element of many Total Quality Management (TQM) initiatives.

The process was pioneered by Bill Smith at Motorola in 1986 and was originally defined as a metric for measuring defects and improving quality, and a methodology to reduce defect levels below 3.4 defects per (one) million opportunities (DPMO).

Six Sigma is a registered service mark and trademark of Motorola, Inc. Motorola has reported over US$17 billion in savings from Six Sigma as of 2006.

In addition to Motorola, companies which also adopted Six Sigma methodologies early-on and continue to practice it today include Bank of America, Caterpillar, Honeywell International (previously known as Allied Signal), Raytheon, Merrill Lynch and General Electric (introduced by Jack Welch).

Recently Six Sigma has been integrated with the TRIZ methodology for problem solving and product design.
 

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